Success Story: Swiss Plastic Manufacturer Increases Efficiency by 40%

A mid-sized Swiss container manufacturer achieved remarkable efficiency gains through strategic equipment upgrades and process optimization.

The Challenge

The company operated aging blow molding lines with inconsistent output quality and frequent downtime. Production costs were rising due to material waste and energy inefficiency.

The Solution

Working with HK OMEGA, the manufacturer implemented:

• Refurbished Bekum extruder with modern controls
• New Kautex die head with 6-layer capability
• Upgraded parison control system
• Comprehensive operator training program

Implementation Process

The project was completed in three phases over 8 weeks:

1. Equipment inspection and preparation at HK OMEGA facility
2. Installation and commissioning at customer site
3. Process optimization and staff training

Results Achieved

• 40% increase in overall equipment effectiveness
• 25% reduction in material waste
• 30% decrease in energy consumption per unit
• Improved product quality with tighter tolerances

Customer Testimonial

"The partnership with HK OMEGA transformed our production capabilities. The refurbished equipment performs like new, and the technical support has been exceptional."